Ceramic Polyurethane Composite Liner
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Brand: BAI-OTT or OEM
Bending Strength(Mpa): ＞280
Feature: Abrasion and impact resistance
Size: Available
Material: Ceramic+Rubber+Polyurethane
Sample: Provide
MOQ: 1 Square Meter
Lead time:Ready to ship in stock
View more Ceramic Lining from BAI-OTT
Description
Ceramic Polyurethane Composite Liner
Ceramic Polyurethane Composite Liner: wear-resistant ceramic lining, high aluminum lining, wear-resistant lining, alumina lining, alumina ceramic lining, pipeline wear-resistant lining.
Features of wear-resistant ceramic lining: It has the characteristics of wear resistance, impact resistance, corrosion resistance, high temperature resistance, and convenient construction. It is an ideal material for surface wear of conveying equipment such as ore concentrate, tailings, cement, etc. It is very safe and reliable to use in high-temperature corrosion, high-temperature wear or high-temperature corrosion lining occasions, and its service life is longer than that of cast stone, wear-resistant alloy cast steel, and steel. Plastic, steel rubber and other materials ten to twenty times higher.
It is widely used in power plants, cement plants, iron and steel plants, coal, powder engineering, mining machinery, boilers, ports, docks, mechanical repair projects and other manufacturers to paste and weld wear-resistant ceramic lining at the easily worn parts of machinery, which reduces the wear of equipment, prolongs the service life of equipment, improves production efficiency and reduces operation cost. The anti falling ceramic patch developed and researched by our company solves the problem of glue falling off due to high equipment temperature. For the anti-wear of special equipment, suitable wear-resistant ceramics can be selected according to the customer's equipment design drawings to meet the customer's requirements. It is widely used in lithium new energy, polysilicon, cement, thermal power, steel, mining, port, chemical industry, brick machinery and other heavy wear industries to provide guarantee for efficient, low consumption and pollution-free transportation of materials.
Advantage
Good impact resistance: ceramic and rubber are combined, and rubber plays a buffer role, which can effectively absorb the impact force. It can be used in occasions with large material particles, large drop and large impact force.
non stick material: it is used in the service environment with serious wear and adhesion. The ceramic surface is smooth, the resistance of materials passing through is small, and the materials are not bonded.
The design is scientific and easy to install. The lining plate and equipment are connected with the equipment by welding and bolts, and will never fall off. Moreover, it can be cut and decomposed, can be twisted and assembled, has corrosion resistance, superior chemical performance and good stability.
The lining plate is vulcanized as a whole, and the ceramic rubber steel plate will never delamination, so as to ensure the service life of the product. This technology is at the leading level in China.
High temperature resistance: it can operate at 0 ℃ - 250 ℃ for a long time;
acid and alkali resistance: the rubber adopts a new formula of acid and alkali resistance rubber, which can resist weak acid and weak alkali;
Anti falling off: ceramic rubber steel plate is vulcanized as a whole, and the combination is very firm; Each ceramic has a penetrating bolt passing through the bottom steel plate and is firmly welded with double safety;
wear resistance: alumina corundum ceramics, with hardness above HAR85;
Specifications
The use of wear-resistant ceramics can greatly save maintenance time and costs, and at least increase the service life of the equipment by more than 10 times.
| Size(mm) | Length/Width(mm) | Ceramic Thickness(mm) | Rubber Thickness(mm) | Rubber Thickness(mm) |
| 250×250×15 | 250/250 | 5 | 5 | 5 |
| 300×300×16 | 300/300 | 8 | 4 | 4 |
| 500×500×25 | 500/500 | 15 | 4 | 6 |
| 500×600×30 | 500/600 | 20 | 6 | 4 |
| 600×300×35 | 600/300 | 25 | 6 | 4 |
| 400×500×38 | 400/500 | 25 | 7 | 6 |
| 300×400×50 | 300/400 | 30 | 12 | 8 |
| 300×300×63 | 300/300 | 50 | 7 | 6 |
| 300×400×130 | 300/400 | 100 | 18 | 12 |
Further dimensions on demand.
Ceramic Tile Specifications | |
AL2O3(%) | 95±0.5 |
Bending Strength(Mpa) | ＞280 |
Fracture Toughness（MPam1/2） | ＞3.9 |
Rockwell Hardness（HRA） | ＞88 |
Wear Volume（cm3） | ＜0.3 |
Density（g/cm3） | ＞3.7 |
Items | Data |
Tensile Strength（Mpa） | ≥14 |
Break Extension（%） | ≥350 |
Shore Hardness（degree） | 55-65 |
Break Permanent Deformation（%） | ≤24 |
Rubber and Ceramic Adhesion Force(Mpa) | ≥3.0 |
Temperature Resistance(°C) | ≤100 |
The rubber and ceramic composite wear-resistant products is a customized product, it can be made in various shapes, selected composite material according liner wear of various thicknesses, forming a strong wear layer.
Square bricks: 10x10x2~10mm, 17.5x17.5x2~15mm,20x20x2~15mm,33x33x7~25mm, etc.
Ceramic plate: 100x100x6~50mm, 150x100X6~50mm, etc.
Hexagonal tiles: S12xT3~20mm, S19xT6~25mm
Ceramic tiles: 40x40x40mm, 32x32x22mm, 38x38x38mm, etc.
Ceramic cylinder/rod: 6x6mm, 15x15mm, 20x20mm, 31x31mm, 40x40mm, 50x50mm, etc.
The unique toughening formula forms a strong crystal bond, which greatly enhances the impact resistance of alumina ceramics, which is 3 to 5 times that of general standard wear-resistant ceramics.
The raw materials of the rubber and ceramic composite wear-resistant are high-purity alpha alumina and crystal growth inhibitor. Powder prepared using the most advanced powder technology to ensure flowability of the granulated powders made uniform distribution possessed good.
