Ceramic Rubber Composite Lining Plate
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Brand: BAI-OTT or OEM
Bending Strength(Mpa): ＞280
Feature: Abrasion and impact resistance
Size: Available
Material: Ceramic+Rubber+Polyurethane
Sample: Provide
MOQ: 1 Square Meter
Lead time:Ready to ship in stock
View more Ceramic Lining from BAI-OTT
Description
Ceramic Rubber Composite Lining Plate
Ceramic rubber composite lining plate can be divided into ceramic rubber two in one lining plate and ceramic rubber three in one lining plate.
Ceramic rubber two-in-one liner is made of wear-resistant ceramics and high wear-resistant rubber, and the rubber adhesion is CN layer. It has the characteristics of impact resistance, anti-wear, long service life, more convenient installation, saving power consumption and reducing noise.
Ceramic rubber three-in-one liner is a lining plate formed by inlaying brick-shaped or cylindrical anti-wear corundum ceramics in special rubber and thermally vulcanized with steel plate. It has strong wear resistance, impact resistance and corrosion resistance.
Ceramic rubber composite lining plate is a lining plate formed by inlaying brick shaped or cylindrical wear-resistant corundum ceramics into special rubber and thermally vulcanizing with CN rubber layer or steel plate welded with connecting bolts. The lining plate is suitable for various types of funnels and has strong wear resistance, impact resistance and corrosion resistance. It is an advanced wear-resistant, vibration damping and noise proof material in China. It is widely used in funnels and blanking bins for the transportation of large bulk materials such as power plants, coal yards, mines, ports and wharfs. Ceramic rubber composite lining plate is divided into adhesive ceramic rubber composite lining plate DB-TCM-J and connecting ceramic rubber composite lining plate TC-TCM-L. The bottom layer of adhesive ceramic rubber composite liner is CN layer, which is bonded with the equipment surface through adhesive during construction. The bottom layer of connecting ceramic rubber composite liner is steel plate welded with connecting bolts, which is connected and fixed with the equipment surface through bolts during construction. This product embeds the plane or spherical wear-resistant ceramic sheet into the special rubber wrestling and forms a lining plate by hot vulcanization of the steel plate. During construction, it is connected and fixed with the equipment surface by bolts. The ceramic surface is divided into plane and spherical forms.
Advantage
Good impact resistance: ceramic and rubber are combined, and rubber plays a buffer role, which can effectively absorb the impact force.
It can be used in occasions with large material particles, large drop and large impact force.Non stick material: it is used in the service environment with serious wear and adhesion.
The ceramic surface is smooth, the resistance of materials passing through is small, and the materials are not bonded.The design is scientific and easy to install.
The lining plate and equipment are connected with the equipment by welding and bolts, and will never fall off. Moreover, it can be cut and decomposed, can be twisted and assembled, has corrosion resistance, superior chemical performance and good stability.
The lining plate is vulcanized as a whole, and the ceramic rubber steel plate will never delamination, so as to ensure the service life of the product.
This technology is at the leading level in China.
High temperature resistance: it can operate at 0 ℃ - 250 ℃ for a long time;Acid and alkali resistance: the rubber adopts a new formula of acid and alkali resistance rubber, which can resist weak acid and weak alkali;
Anti falling off: ceramic rubber steel plate is vulcanized as a whole, and the combination is very firm; Each ceramic has a penetrating bolt passing through the bottom steel plate and is firmly welded with double safety;Wear resistance: alumina corundum ceramics, with hardness above HAR85;
Specifications
The use of wear-resistant ceramics can greatly save maintenance time and costs, and at least increase the service life of the equipment by more than 10 times.
| Size(mm) | Length/Width(mm) | Ceramic Thickness(mm) | Rubber Thickness(mm) | Rubber Thickness(mm) |
| 250×250×15 | 250/250 | 5 | 5 | 5 |
| 300×300×16 | 300/300 | 8 | 4 | 4 |
| 500×500×25 | 500/500 | 15 | 4 | 6 |
| 500×600×30 | 500/600 | 20 | 6 | 4 |
| 600×300×35 | 600/300 | 25 | 6 | 4 |
| 400×500×38 | 400/500 | 25 | 7 | 6 |
| 300×400×50 | 300/400 | 30 | 12 | 8 |
| 300×300×63 | 300/300 | 50 | 7 | 6 |
| 300×400×130 | 300/400 | 100 | 18 | 12 |
Further dimensions on demand.
Ceramic Tile Specifications | |
AL2O3(%) | 95±0.5 |
Bending Strength(Mpa) | ＞280 |
Fracture Toughness（MPam1/2） | ＞3.9 |
Rockwell Hardness（HRA） | ＞88 |
Wear Volume（cm3） | ＜0.3 |
Density（g/cm3） | ＞3.7 |
Items | Data |
Tensile Strength（Mpa） | ≥14 |
Break Extension（%） | ≥350 |
Shore Hardness（degree） | 55-65 |
Break Permanent Deformation（%） | ≤24 |
Rubber and Ceramic Adhesion Force(Mpa) | ≥3.0 |
Temperature Resistance(°C) | ≤100 |
The rubber and ceramic composite wear-resistant products is a customized product, it can be made in various shapes, selected composite material according liner wear of various thicknesses, forming a strong wear layer.
Square bricks: 10x10x2~10mm, 17.5x17.5x2~15mm,20x20x2~15mm,33x33x7~25mm, etc.
Ceramic plate: 100x100x6~50mm, 150x100X6~50mm, etc.
Hexagonal tiles: S12xT3~20mm, S19xT6~25mm
Ceramic tiles: 40x40x40mm, 32x32x22mm, 38x38x38mm, etc.
Ceramic cylinder/rod: 6x6mm, 15x15mm, 20x20mm, 31x31mm, 40x40mm, 50x50mm, etc.
The unique toughening formula forms a strong crystal bond, which greatly enhances the impact resistance of alumina ceramics, which is 3 to 5 times that of general standard wear-resistant ceramics.
The raw materials of the rubber and ceramic composite wear-resistant are high-purity alpha alumina and crystal growth inhibitor. Powder prepared using the most advanced powder technology to ensure flowability of the granulated powders made uniform distribution possessed good.
